| Don't Break the Throttle Cables | |
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Kiwi_Roy Nibbio
Posts : 519 Join date : 2017-11-09
| Subject: Don't Break the Throttle Cables Thu Mar 22, 2018 4:26 am | |
| I took the throttle cables off to inspect and give them a lube, The 10mm nut holding the cables to the throttle body looks pretty skookum but of course I overtightened one snapping the thread off. The fitting appears to be steel but it's only brass, now I have to replace a cable or figure out an alternate method of clamping it to the throttle. | |
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sidrat GRiSO Capo
Posts : 1657 Join date : 2014-09-22
| Subject: Re: Don't Break the Throttle Cables Thu Mar 22, 2018 4:51 am | |
| that's not good thing to happen to anyone, the only answer is a new cable | |
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paulbrice GRiSO Capo
Posts : 1531 Join date : 2015-01-04 Age : 63
| Subject: Re: Don't Break the Throttle Cables Thu Mar 22, 2018 5:49 am | |
| Would be hard to fix I think depending on you skills and equipment but there's a load on ebay in various parts of the world that aren't too expensive. | |
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Kiwi_Roy Nibbio
Posts : 519 Join date : 2017-11-09
| Subject: Re: Don't Break the Throttle Cables Thu Mar 22, 2018 8:41 am | |
| They look really solid in fact they are very fragile, you can't nip them up like a steel cable end. I might replace them or I might come up with something better. | |
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GuZeee GRiSO Capo
Posts : 398 Join date : 2017-08-03
| Subject: Re: Don't Break the Throttle Cables Mon Apr 09, 2018 2:44 pm | |
| This happened to me and I ordered a replacement cable immediately. Unfortunately the cable, even though it was the correct part for the bike (according to the parts diagram), did not fit! It was too long and impossible to install. Maybe they changed sizes at some point without changing the part number?
If I were you I'd still order a new cable, but just know there is a chance you won't be able to use it, so you might need a plan B, at least temporarily.
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Kiwi_Roy Nibbio
Posts : 519 Join date : 2017-11-09
| Subject: Re: Don't Break the Throttle Cables Thu May 03, 2018 3:10 pm | |
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GHTE Nibbio
Posts : 573 Join date : 2015-02-09 Age : 71
| Subject: Re: Don't Break the Throttle Cables Thu May 03, 2018 3:14 pm | |
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Street L'Innominato
Posts : 3420 Join date : 2013-05-29 Age : 65
| Subject: Re: Don't Break the Throttle Cables Thu May 03, 2018 4:39 pm | |
| Cred for that, Roy! --- --- --- --- --- --- --- --- --- --- --- --- --- --- --- --- --- --- --- --- --- --- --- --- [You must be registered and logged in to see this image.]“Danger + Survival = Fun.” - Neil Peart[You must be registered and logged in to see this link.] | |
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GuZeee GRiSO Capo
Posts : 398 Join date : 2017-08-03
| Subject: Re: Don't Break the Throttle Cables Fri Jul 06, 2018 11:49 pm | |
| I'm digging up this old thread because I finally got around to stealing this idea and doing it for myself! The replacement throttle cable didn't fit and I had a temporary repair in place with zip ties until I could figure out something better. I never did figure out something better, but lucky for me, Kiwi_Roy did. I was not able to make anything nearly as refined-looking, but with Dremel tool, crappy bench grinder and hand drill (not to mention bolt cutter and tin snips to remove old nut and collar from the cable) I was able to make something pretty solid. It's not pretty but it sure holds everything in place. Thanks Roy! [You must be registered and logged in to see this image.] | |
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Kiwi_Roy Nibbio
Posts : 519 Join date : 2017-11-09
| Subject: Re: Don't Break the Throttle Cables Mon Jul 09, 2018 1:35 pm | |
| Glad you liked my bodge job, The cable end looks like steel but it's only brass and snaps if you treat it like steel. I used a scrap of 3/4 Al bar for mine Besides a drill I just use hand tools, an ordinary woodworkers coping saw makes short work of aluminum, better than a hack saw because you can steer it, I cut out a seat pan from 1/8 plate in about an hour. An acquaintance of mine does absolute stunning aluminium work, here's a couple of pictures of his Royal Enfield owned since new, now sporting a Hilman Imp car engine coupled to a Norton gearbox, note the enclosed rear chain. [You must be registered and logged in to see this image.]Everything silver (apart from the engine) is hand made, the fenders started as 1/8" plate beaten with a hammer and English wheel. forks, seat, muffler, lights and even the mirrors are hand made. It's a work in progress.
Last edited by Kiwi_Roy on Mon Jul 09, 2018 8:30 pm; edited 2 times in total | |
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wardentm GRiSO Capo
Posts : 904 Join date : 2015-05-16 Age : 72
| Subject: Re: Don't Break the Throttle Cables Mon Jul 09, 2018 3:59 pm | |
| Hey Roy Great work, surprising how inventing we can get when 'really' needed .... Stay well and warm | |
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